Pressure Seal Mailers

What Are Pressure Seal Mailers?

A Pressure Seal self-mailer is designed to be laser printed, folded, sealed, and mailed in much less time than conventional printing and mailing processed using envelopes. It’s a one-piece sheet that when folded, becomes the envelope. That means no more envelopes to inventory and insert – which helps reduce labor and supply costs!

Formats
There are six fold styles of Pressure Seal Mailers to give you virtually unlimited options for the various applications of your business. C fold, Z fold, V Fold, EZ fold, ZX fold. They are available in 8-1/2 x 11, 8-1/2 x 14, postcard sizes, and built in reply envelopes.

Whether you use Pressure Seal Mailers for payroll, accounts payable, business checks, direct mail, notices, report cards or one of the many other applications, you’ll see a difference almost immediately in cost savings, greater productivity, and more versatile document capabilities. You will soon discover why it pays to use PS Mailers pressure seal self-mailers to cut costs and streamline everyday business tasks.

Why Pressure Seal?

Pressure seal is a self-mailing system designed to be used with laser cut sheets, continuous forms, and custom business forms. You can run the pressure seal forms through your printer as usual, fold and seal them using your Pressure Seal equipment, and then put them right in the mail. FORMost carries machines designed for both office environments and large-scale production facilities.

Everything You Need use the Pressure Seal System

FORMost Equipment Sales can guide your business to the right model pressure seal folder-sealer that fits your companies exact needs. Whether you want to automate your regular mailings or launch a new direct mail campaign, you will be able to choose from an extensive selection of self-mailer pressure seal folder-sealers. Our forms are available in numerous formats and styles, and we can also make custom designs to match your exact specifications.

Our Pressure Sealer Machines Available

PSM1800

The PSM1800 makes pressure seal a viable options for the smallest of offices. Organizations processing as few as 6,500 documents per year can cost justify the PSM1800.

Hopper Capacity 65 Sheets
Speed Fixed Speed – 1,800 per hour
Duty Cycle 10,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, Custom
Fold Plates Manual
Counter Catch Tray Included
Conveyor No
Doubles Detection No
Feed System Bottom Feed

PSM3000

The PSM3000 is an integrated folder/sealer with a processing throughput of 3,000 documents per hour. This affordable desktop solution is a good fit for the small office looking to streamline their document processing.

Hopper Capacity 250 Sheets
Speed Fixed Speed – 3,000 per hour
Duty Cycle 25,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC, return envelope
Fold Plates Manual
Counter No
Conveyor Catch Tray Included
Doubles Detection No
Feed System Bottom Feed
Optional Digital Counter

PSM6000

The PSM6000 delivers superb value to the pressure seal market. Ideal for small to midrange users, it includes an integrated conveyor output system to maintain document processing order. A digital counter with a batch-counting mode is provided for accurate recordkeeping and document processing. The robust duty cycle, combined with the unique bottom feed system, enables maximum return on your investment dollars!

Hopper Capacity 300 Sheets
Speed Variable – 6,000 per hour
Duty Cycle 40,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes, Manual Batch
Conveyor 18″ Included
Doubles Detection No
Feed System Bottom Feed

PSM8000

The ease of use makes the PSM8000 attractive to mid-sized organizations of all kinds. An impressive 7,000 sheets an hour will satisfy even the tightest of deadlines.

Hopper Capacity 500 Sheets
Speed Variable – 8,000 per hour
Duty Cycle 125,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes, Manual Batch
Conveyor 18″ Included
Doubles Detection No
Feed System Bottom Feed

PSM10K Pro

Offering an extended 36″ conveyor, the PSM10K Pro is ideal for organizations with high-volume output requirements.

Hopper Capacity 500 Sheets
Speed Variable – 10,000 per hour
Duty Cycle 200,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes, Manual Batch
Conveyor 36″ Included
Doubles Detection No
Feed System Bottom Feed

PS30

The PS30 is a user-friendly and simple to operate desktop Pressure Seal machine. The slide-out fold unit design is unique and affords easy access and maintenance. The PS30’s manual feeder option allows single form processing. The PS 30 is ideal for a small to mid-volume user.

Hopper Capacity 150 Sheets
Speed Variable – 4,800 per hour
Duty Cycle 50,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC, 1 part two-way, double parallel

PS100

The PS100 folder sealer offers quality and robust construction not found in small to medium volume machines which are in its class. It uses two pairs of large diameter solid steel sealing rollers which are the core of any high quality pressure seal machine. The PS100 uses the same design and construction in its sealing section as its higher volume cousins the PS400, PS600 and PS800.

Fitting easily into any office environment the PS100 will work with your existing impact or laser printer. It folds and seals your forms at a comfortable 6,500 forms per hour which fits well with the workflow of processing medium volumes of pressure seal forms.

Paper flow is electronically monitored and the system will automatically shut down in the event of interruption; you can immediately begin operations without disrupting document sequence or count. In addition, an out feed counter is a standard feature, to allow easy calculation of processed documents.

The PS100 is a no compromise design at a very competitive price. The old saying “you get what you paid for” was never more true.

Hopper Capacity 150 Sheets
Speed Variable – 6,500 per hour
Counter Yes, manual batch
Folds C, V, Z, EZ, EC, double parallel

PS300F

The PS300f is a robust machine built for steady running. Two pairs of solid steel rollers with 1/4″ steel side frames ensure a securely sealed pressure seal form. The PS100 and the PS300 are similar in design with the difference being a larger drivetrain and heavier construction to deal with a higher speed and volume rating.

The PS300 is a tabletop machine with large in-feed hopper delivering sealed forms to an automatic shingle delivery conveyor. All fold styles are accommodated. An optional vertical stacking out-feed conveyor is available.

The PS300 is a highly reliable pressure seal folder sealer with a proven track record. It’s robust construction will prove its reliability year after year. If you are interested in purchasing a reliable machine with high quality and durable construction without a lot of unnecessary electronic features then consider the PS300f.

Hopper Capacity 500 Sheets
Speed Variable – 14,00 per hour
Duty Cycle 250,000 monthly
Folds C, V, Z, EZ, EC, double parallel, folding online with printer, conveyor, cabinet, vertical
Counter Yes, manual batch
Conveyor Included

PS350

The PS 350 is an advanced heavy duty Desktop Pressure Sealer with performance features to fit the needs of nearly all mid-range requirements. For even larger volume needs the PS 350 is also offered in an “HD” version. In addition the PS 350 is available as an InLine configuration.

Hopper Capacity 1,000 Sheets
Speed Variable – 9,000 per hour
Duty Cycle 300,000 monthly
Folds C, V, Z, EZ, EC, double parallel
Counter Yes, manual batch
Conveyor Included

PS600

The PS600 folder/sealer is the ultimate machine for the medium to large volume processing of one-piece mailers. It has commercial duty construction with solid steel side-frames and two pairs of large diameter solid steel sealing rollers.

For medium to long run mail processing there is no better solution. It is a proven performer in mail rooms and mail shops all over the United States. Its commercial duty construction along with high performance features such as a bottom fed vacuum infeed table ensure unbeaten reliability and performance. Mail room employees familiar with folding machines will appreciate the commercial duty construction.

The PS600 can be configured with a slitter on the outfeed end to enable double wide processing of narrow forms such as double postcards.
For even higher volume processing of cut sheet pressure seal forms we recommend installation of two PS600 units for reliability and efficiency.

Hopper Capacity 500 Sheets
Speed Variable – 20,000 per hour
Duty Cycle 500,000 monthly
Folds C, V, Z, EZ, EC, double parallel
Counter Yes, manual batch
Conveyor Included

PS800

The PS800 is the world’s fastest pressure sealer and has the capability of processing up to 40,000 single width, auto-fold, cut sheet documents per hour.

The PS800 system utilizes “state of the art” precision folding technology, combined with automatic process controls, and is ideal for large capacity users.

The PS800 is capable of a high forms handling capacity, from a deep pile feeder mechanism, or alternatively from an air feeder system, ensuring that 4,000 forms can be loaded and processed in one operation. It can also be incorporated in jumbo roll fed pressure seal installations and in fact is currently supporting dozens of super high volume pressure seal installations nationwide.

The PS800 is available in stand-alone cut sheet configuration or it can be configured with various high volume infeed systems in addition to working with a jumbo roll fed system.

Speed Variable – 40,000 per hour
Duty Cycle 2,083,000 monthly
Folds C, V, Z, EZ, EC, double parallel
Counter Yes, manual batch
Conveyor Included

FD1200

The FD1200 AutoSeal offers a user-friendly low-volume solution for processing one-piece pressure-sensitive mailers. Combined with a laser printer and pressure seal forms, the FD 1200 creates secure, mail-ready pieces.
The clearly marked fold plates and drop-in feed system provide easy set-up and operation, right out of the box. With a compact desktop design and processing speed of up to 35 forms per minute, the FD 1200 is ideal for an office environment with low volume applications. Features including the ability to process 14” forms, and an integrated catch tray enable operators to complete daily processing jobs with ease.

Hopper Capacity 75 Sheets
Speed Variable – 60 per minute
Duty Cycle 10,000 monthly
Paper Size</strong Up to 8.5″ x 14″
Folds C, V, Z, EZ, custom
Fold Plates Manual

FD1406

The FD 1406 AutoSeal offers a user-friendly low-volume solution for processing one-piece pressure sensitive mailers. Its color touchscreen control panel is graphics-based, making it easy for anyone to use. With a speed of up to 73 forms per minute and the ability to process forms up to 14” in length, the FD 1406 enables operators to complete daily processing jobs with ease.

Standard features include redesigned fold plates that are clearly marked and easier to adjust, a six-digit resettable counter, and drop-in top feed system, all in a compact and sleek desktop design. Fold plates are pre-marked for standard folds for 11” and 14” form sizes, and can be easily adjusted for custom folds.

Hopper Capacity 160 Sheets
Speed Variable – 73 per minute
Duty Cycle 30,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, custom
Fold Plates Manual

FD1506

The FD 1506 AutoSeal is an ideal mid-volume solution for processing one-piece pressure sensitive mailers. It features an innovative graphics-based color touchscreen control panel, one of the first in the industry. The touchscreen uses internationally-recognized symbols in place of text, making it easy for anyone to use.

With a speed of up to 100 forms per minute, the FD 1506 enables operators to complete daily jobs in no time. Fold plates are clearly marked and easy to adjust, making the FD 1506 a breeze to setup, right out of the box. With the capacity to process 14” forms, it has the versatility to fold and seal virtually any mid-volume application to meet your needs. Fold plates are marked for four standard folds – Z, C, Uneven Z and Half folds – and can be easily reset for custom folds including Eccentric Z and C-fold mailers.

Pressure seal forms are ideal for checks, invoices, marketing pieces, school reports and any other mail piece that can be printed on one form. Simply load the forms, set the fold type, and press the start icon. In minutes, you’ll have folded and sealed pieces, ready for the mail, without the hassle and expense of envelopes.

Hopper Capacity 200 Sheets
Speed 100 per minute
Duty Cycle 35,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual

FD1606

The FD 1606 AutoSeal® is the ultimate mid-volume pressure seal solution. With its automatic fold settings and full color touchscreen, the FD 1606 combines enhanced user flexibility, ease of operation, and affordability. It has never been easier to process one-piece pressure sensitive mailers. The automatic fold plates allow users to easily switch between fold types and paper sizes while its full color touchscreen with internationally-recognized symbols guides users through setup and operation, making it easy for anyone to use.

Users simply choose the form length and fold type, and the fold plates automatically adjust to the correct setting for 11” and 14” form sizes. Standard features include a three tire drop-in feed system, 6-digit resettable counter, and the ability to store up to 3 custom jobs, all in a compact and sleek desktop design. Fold types include Z, C, Half, Uneven Z and C, and custom folds.

Hopper Capacity 200 Sheets
Speed 100 per minute
Duty Cycle 35,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual

FD2006

The FD 2006 AutoSeal® is a powerful desktop model designed to process pressure sensitive self-mailers. An easy to use graphics-based color touchscreen and three roller drop-in feed system make this product both practical and dependable. Its redesigned sliding fold plates make setup and operation even easier, with fine tuning knobs for precision folds.

Standard features include a six-digit counter, jog control, fault detection, and LED indicators. Up to 250 forms can be loaded in the hopper and processed at speeds up to 8,000 per hour.

Hopper Capacity 250 Sheets
Speed 8,000 per minute
Duty Cycle 75,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes
Conveyor Yes

FD2006IL

The AutoSeal FD 2006IL System interfaces the industry-leading FD 2006 AutoSeal with model-specific MICR and non-MICR desktop laser printers (not included) to provide enhanced document security. The color touchscreen control panel with graphics-based interface makes setup incredibly easy.

The System’s enclosed paper path is specially designed to conceal sensitive documents including PIN notices, checks, school grade reports and health care information. This feature also eliminates the added task of unloading forms from the printer and loading them into the pressure sealer.

Speed 8,000 per minute
Duty Cycle 100,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes
Conveyor Yes

FD2002IL

The AutoSeal FD 2000IL System interfaces the industry-leading FD 2000 AutoSeal with model-specific MICR and non-MICR desktop laser printers (not included) to provide enhanced document security.

The IL System – which includes the IL Pressure Sealer and IL Alignment Base – features a user-friendly LED control panel and clearly marked fold settings for standard 11″ and 14″ documents. The compact, powerful design is capable of processing up to 50,000 forms per month.

Hopper Capacity Print, fold, seal-in-line
Speed Same as printer speed
Duty Cycle 50,000 monthly
Paper Size</strong Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes
Conveyor Yes

FD2036

The FD 2036 AutoSeal® is a user-friendly high-volume solution for processing one-piece pressure sensitive mailers. The color touchscreen control panel uses internationally-recognized symbols in place of text, and includes a six-digit resettable counter. With a speed of up to 11,000 forms per hour, hopper capacity of up to 350 forms, and the ability to process forms up to 14” in length, the FD 2036 enables operators to complete daily processing jobs with ease.

Pressure seal mailers can be used for virtually any application that can be printed on one form, including checks, invoices, school reports, tax forms and appointment notices.

Standard features include easy-set fold plates with fine-tuning adjustments, heavy-duty steel construction, insulated covers for noise reduction, and a drop-in three-tire feed system, all in a compact, modern desktop design. Fold plates are pre-marked for standard folds in 11” and 14” form sizes, and can be easily adjusted for custom folds. Fold types include Z, C, Uneven Z and C, Half and custom folds.

Options include a locking cabinet on casters, as well as standard and reverse output conveyors which keep processed forms neat and sequential, ready for the mail.

Hopper Capacity 350 Sheets
Speed 11,000 per hour
Duty Cycle 125,000 monthly
Paper Size Up to 8.5″ x 14″
Folds C, V, Z, EZ, EC
Fold Plates Manual
Counter Yes
Conveyor Yes

FD2056

The AutoSeal® FD 2056 is a fully automatic pressure sealer which provides the ultimate tabletop solution for processing pressure sensitive one-piece mailers. Designed with ease of operation and efficiency in mind, the FD 2056 features a full-color touchscreen control panel, and automatically detects and adjusts for 11”, 14” and 17” forms. It offers 5 pre-programmed standard folds for even panel C, V, Z and uneven/eccentric C and Z folds. It also has the ability to store up to 35 custom fold settings with the simple touch of a button.

The FD 2056 utilizes a drop-in three-roller feed system which produces dependable feeding of forms with no paper fanning required. It processes forms at speeds of up to 16,450 per hour, with output to an integrated telescoping conveyor featuring automated nip roller positions, capable of holding up to 500 processed forms. The full-color touchscreen allows for untrained operators to walk up and start processing pressure seal forms with little to no instruction. Fully-automated stacker wheels eliminate the need to move them manually when switching form sizes and fold types.

The FD 2056 advanced software allows for all standard fold types and paper sizes to be customized to meet your particular needs.

Formax AutoSeal FD 2056 High-Volume Tabletop Pressure Sealer

Hopper Capacity 500 Sheets
Speed 16,450 per hour
Duty Cycle 200,000 monthly
Paper Size Up to 17″
Folds C, V, Z, EZ, EC
Fold Plates Pre-programmed and Manual
Counter Yes
Conveyor Yes

FD2096

The AutoSeal® FD 2096 uses patented pressure seal technology to efficiently process cut-sheet pressure seal forms in a mid-volume production environment, at speeds of up to 30,000 forms per hour. Its bottom-suction air-feed system provides accurate feeding and allows for continual loading of forms, dramatically reducing down time.

Set-up is quick and easy with rugged metal fold plates, clearly marked with both standard and metric markings, and fold rollers made of heavy-duty polyurethane foam, which eliminates the need for gap adjustments. The sealing unit utilizes a 17” ball transport deck for a smooth, reliable transition from the fold rollers into the sealer, and requires no adjustments.

User-friendly features include sound-dampening fold plate covers for quieter operation, a 6-digit resettable LED counter, rugged locking casters, and a high-capacity 24” output conveyor which is collapsible for convenient storage when not in use.

Heavy duty construction combines with quick set-up and operation to make the FD 2096 a powerful solution for processing mid-volume pressure-seal mailings.

Hopper Capacity Up to 350 sheets
Speed 30,000 per hour
Duty Cycle Unlimited monthly
Paper Size Up to 12” W; up to 17” L
Folds C, V, Z, EZ, EC
Fold Plates Pre-programmed and Manual
Counter Yes
Conveyor Yes

FD2300

The AutoSeal® 2300 Series High-End Pressure Sealers are designed to handle the highest volume jobs with ease and dependability, with speeds of up to 43,000 forms per hour. User-friendly features include the graphics-based color touchscreen control panel, and the ability to program up to 200 custom jobs. Fully automated settings include the feeder, alignment rails, fold plate stops, deflectors and fold rollers, and delivery rollers.

Three models are available in the 2300 Series which offer different infeed options. The FD 2300 utilizes an air-feed system with a capacity of up to 500 forms. The FD 2300-EXT extended air-feed system offers a capacity of up to 2,500 forms. The FD 2350 utilizes a pile-feed system to reach a total capacity of up to 3,500 loaded forms.

The Formax V-Stack36 Vertical Stacker is an available option which stacks up to 22” of processed forms, making them easier to unload for further handling.

All three models produce fast and accurate folds to deliver a secure and time-effective finished product ready for the mail.

FD 2300 Series Pressure Sealers

Hopper Capacity 500 Sheets
Speed 40,000 per hour
Duty Cycle 50,000 monthly
Paper Size Up to 11.5” W; up to 25” L
Folds C, V, Z, EZ, EC
Fold Plates Pre-programmed and Manual
Counter Yes
Conveyor Yes